Analisis Penentuan Perawatan Mesin Roll Table 5Q Dengan Metode Reliability Centered Maintenance (RCM) II Dan Life Cycle Cost (LCC)  Di PT XYZ

Widya Amelia Krisnanda; Endang Pudji Widjajati

doi:10.59581/jkts-widyakarya.v1i3.660

Authors

Widya Amelia Krisnanda Universitas Pembangunan Nasional Veteran Jawa Timur
Endang Pudji Widjajati Universitas Pembangunan Nasional Veteran Jawa Timur

DOI:

https://doi.org/10.59581/jkts-widyakarya.v1i3.660

Keywords:

Maintenance Intervals, Mean Time To Failure, Mean Time To Repair, Reliability, Reliability Centered Maintenance, Life Cycle Cost

Abstract

Machine maintenance must be carried out as a support for the reliability of a machine so that the production system can run smoothly to meet production needs. The fundamental problem of this study is in PT XYZ with the Roll Table 5Q machine, which frequently experiences sudden damage caused by critical components. The goal of the study was to determine the maintenance time interval of the 5Q Roll Table machine, the optimal age of the machine, and the number of mechanics based on the minimum total maintenance cost in an effort to improve the reliability of the machine using the Reliability Centered Maintenance (RCM) II methods and Life Cycle Cost (LCC) methods. From the results of research for critical components As Roll Table obtained interval value of 331 hours / 13 days once a year with the selection of action is Scheduled restoration task and for Bearing components obtained interval value of 109 hours/5 days once a year with the selection of action is Scheduled on-condition task. From the calculation of the total life cycle cost of Rp. 3,720,459,386 with the optimal number of mechanics on the Roll Table machine as many as 3 mechanics with an efficiency level of 9.63% with an optimal age for the Roll Table machine 5Q is 12 years.

References

Akbar, M. R., & Widiasih, W. (2022). Analisis Perawatan Mesin Bubut dengan Metode Preventive Maintenance Guna Menghindari Kerusakan Secara Mendadak dan Untuk Menghitung Biaya Perawatan. Jurnal SENOPATI : Sustainability, Ergonomics, Optimization, and Application of Industrial Engineering, 4(1), 32–45. https://doi.org/10.31284/j.senopati.2022.v4i1.3086

Ansori, Nachnul dan M. Imron Mustajib. (2013). Sistem Perawatan Terpadu (Integrated Maintenance System). Yogyakarta: Graha Ilmu

Burhannudin, M., & Ansori, M. (2022). Implementasi Reliability Centered Maintenance Pada Excavator Pc-800. JISO: Journal of Industrial and Systems Optimization, 5(2), 143–150.

Dwijaputra dkk. 2022. Perencanaan Jadwal Pemeliharaan Mesin Cane Carrier dan IMC Dengan Menggunakan Metode Reliability Centered Maintenance II (RCM II) Pada PG Kebon Agung. Jurnal Valtech (Jurnal Mahasiswa Teknik Industri. Vol.5 No.1. pp. 1-10

Erawadi, D., Artono, T., Rianza, I. N., & Halim, A. (2022). Penentuan Interval Waktu Preventive Maintenance Mesin Dengan Tindakan Berdasarkan Metode Reliability Centered Maintenance ( RCM ) Pada PT PLN ( Persero ) UPK Bukittinggi. 14(1), 41–55.

Farisi, Muhammad. (2021). Analisis perawatan mesin batching plant menggunakan metode reliability centered maintenance (RCM). Jurnal Teknik Mesin dan Pembelajaran. 11(4), 11-19

Farr,Faber. (2019). Engineering Economics of Life Cycle Cost Analysis. U.S : CRC Press

Hidayat, H., Jufriyanto, M., & Rizqi, A. W. (2021). Perancangan RCM (Reliability Centered Maintenance) Untuk Mengurangi Downtime Mesin Pembuat Botol (Studi Kasus PT IGLAS (Persero), Gresik). Matrik, 21(2), 157. https://doi.org/10.30587/matrik.v21i2.2038

Inayah, E. N., & Widjajati, E. P. (2020). Analisis Umur Mesin Dan Total Biaya Pada Mesin Press Menggunakan Metode Life Cycle Cost Di Pt. Xyz. Juminten, 1(1), 128–140. https://doi.org/10.33005/juminten.v1i1.60

Jatira, Amri Abdulah. (2020). Metode Perawatan dan Pemeliharaan Mesin. Bandung: Refika Aditama

Khaurullah, F., Hr, D. A., & Darmadi. (2022). Analisis Penentuan Waktu Kegiatan Perawatan Preventif Yang Tepat Bagi Mesin Produksi Glasstube Lampu 2U Sesuai Keandalannya ( Studi Kasus : PT . Panca Aditya Sejahtera ). Jurnal Teknik Industri, 25(1), 52–75.

Kurnianto, A., Joanda, A. D., & Ghifari, M. Al. (2023). Analisa Penerapan Preventive Maintenance pada Mesin Kompresor Sentrifugal dengan Menggunakan Metode Mean Time Between Failure dan Mean Time to Repair. 8(1), 80–86.

Maryami, W. R., Alhilman, J., & Athari, N. (2019). Analisis Umur Mesin, Maintenance Crew, Serta Total Money Lost Menggunakan Metode Life Cycle Cost (LCC) Dan Cost Of Unreliability (COUR) Pada Mesin Eurosicma E75 DS (4)/A Di PT Konimex. Jurnal Rekayasa Sistem & Industri (JRSI), 6(1). https://doi.org/10.25124/jrsi.v6i1.335

Nasution, M., Bakhori, A., & Novarika, W. (2021). Manfaat Perlunya Manajemen Perawatan Untuk Bengkel Maupun Industri. Buletin Utama Teknik, 16, No. 3, 248–252.

Rizani, M. K. (2021). ANALISIS PREVENTIVE MAINTENANCE MESIN EXTRUSION DENGAN METODE RELIABILITY CENTERED MAINTENANCE II (RCM II) (Studi Kasus di PT. Lumina Packaging. Sidoarjo, jawa timur). JISO: Journal Of Industrial And Systems Optimization, 4(1), 20–29.

Rudy A.H.F.B., Pingkan A.K.P., dan Grace Y,M. (2019). Life Cycle Cost (LCC) Pada Proyek Pembangunan Gedung Akuntansi Universitas Negeri Manado (Unima) Di Tondano. Vol 07, No.11, pp. 1527-1536.

Sudrajat, Ating. (2020). Pedoman Praktis Manajemen Perawatan Mesin Industri. Bandung: Refika Aditama

Sulkifli, S., Lantara, D., & Hafid, M. F. (2022). Machine Maintenance Planning Using the Reliability Centered Maintenance (RCM) Method at PT Perkebunan Nusantara XIV Camming Sugar Factory in Bone Regency. Journal of Sustainability Industrial Engineering and Management System, 1(1), 34–42. https://doi.org/10.56953/jsiems.v1i1.9

Syafei, M. I., & Endang Suhendar. (2022). Perencanaan Perawatan Mesin dengan Pendekatan Metode Reliability Centered Maintenance ( RCM ) dan Maintenance Value Stream Map ( MVSM ). 7.

Unaijah, U., & Darwis, S. (2022). Prediksi Sisa Umur Bearing Menggunakan Distribusi Weibull. Jurnal Riset Statistika, 73–81. https://doi.org/10.29313/jrs.vi.909

Wibowo, T. J., Hidayatullah, T. S., & Nalhadi, A. (2021). Analisa Perawatan pada Mesin Bubut dengan Pendekatan Reliability Centered Maintenance (RCM). Jurnal Rekayasa Industri (Jri), 3(2), 110–120. https://doi.org/10.37631/jri.v3i2.485